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Shell still exploring huge Pa. natural gas plant

It said decision would take years

PITTSBURGH — Shell Oil is still actively exploring a plan to build a huge natural gas processing plant in Western Pennsylvania, and may have selected engineering firms to do feasibility studies.

In March 2012, Shell chose a possible site about 35 miles north of Pittsburgh for the so-called ethane cracking, or cracker, plant. It would convert ethane from bountiful Marcellus and Utica Shale natural gas into more profitable chemicals such as ethylene, which are then used to produce everything from plastics to tires to antifreeze.

But Shell has cautioned that a final decision on whether to build the multibillion dollar plant wouldn’t be made for several years. While some recent media reports suggested the project might be canceled, The Associated Press found that Shell still has scores of people working on the assessment.

Shell has an option to buy the industrial site in Monaca that’s now owned by Horsehead. In an early November conference call, Horsehead CEO Jim Hensler said Shell continues to be “extremely active” at the site, with “about 70 people crawling all over” it recently.

Shell spokesman Kimberly Wendon told the AP in an e-mail that “our evaluation of the site continues” and the process “typically takes several years to complete.” Wendon added the company expects a similar time frame in Monaca.

There also are other signs Shell is seriously considering the project.

Gulfport Energy said in early November it signed a contract to provide Shell with raw natural gas for the project, if it gets built. And last month Chemical Week, an industry publication, reported Shell has chosen two multinational engineering firms to do feasibility and pre-project planning. Executive Vice President Graham van’t Hoff told the publication that Bechtel and Linde AG of Germany would do the preliminary work.

Energy experts say it’s simply too early to tell whether Shell will or won’t build the plant, since the final decision involves worldwide market conditions and competing projects, both within the company and by competitors. Shell CFO Simon Henry suggested in late October that the company will have to choose among several large new investments over the next year or two.

“In any circumstance of that magnitude, you’re going to need to have options,” said Chuck McConnell, a former U.S. Assistant Secretary of Energy who’s now at Rice University. McConnell said Shell will be comparing local production and distribution costs to existing cracker plants on the Gulf Coast, and he noted “the center of the chemical industry is not Western Pennsylvania.”

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